Diagnostic workflow

Unidrive OI.AC Overcurrent Diagnostic Workflow

Entry symptom: Unidrive SP/M reports OI.AC or trips during enable, acceleration, load change or closed-loop instability.

Safety controls before proceeding
  • Secure moving axes and suspended loads before tests.
  • Verify DC bus discharge before output inspection.
  • Do not repeat starts into a suspected short.

Investigation sequence

1

Classify control mode

Record open-loop, closed-loop vector or servo mode and whether encoder feedback is used.

2

Record timing and load

Separate instant enable, ramp, load step and unstable running events.

3

Check external output path

Inspect motor cable, motor insulation, output terminals, brake release and mechanical load.

4

Check feedback path

For closed-loop systems, inspect encoder direction, shielding, supply and option module status.

5

Escalate power stage

If external and feedback routes are credible, inspect output bridge/current feedback evidence.

Stop conditions

  • Axis cannot be secured
  • Brake release status unknown
  • Encoder feedback unstable
  • Motor/cable cannot be isolated

Linked records