Diagnostic workflow

PowerFlex F81-F86 DPI Port Loss Workflow

Entry symptom: PowerFlex reports DPI port loss, HIM loss or communication loss to a connected port device.

Safety controls before proceeding
  • Loss of command/status can affect machine safety.
  • Do not mask communication faults without controls review.

Investigation sequence

1

Identify port and device

Record exact F81-F86 number and which HIM, cable, TCOMM, network or peripheral device belongs to that port.

2

Inspect cable and seating

Check DPI cable routing, connector fit, adapter seating and visible damage.

3

Test whether fault follows hardware

Where permitted, determine whether the fault follows a cable, HIM or adapter.

4

Check noise context

Look for nearby motor leads, poor grounding, shield problems, contactor switching or cable acting as an antenna.

5

Decide safe response

If a port-loss action is changed or masked, document machine-safety implications.

Stop conditions

  • Unknown command source
  • Fault action affects safe stopping
  • Cable/device substitution is not allowed
  • Network and internal port evidence conflict

Linked records