Investigation sequence
Classify timing
Record whether the trip is instant at enable, during acceleration, during steady load or after a machine event.
Remove load assumptions
Check brake release, jammed machine, blocked pump/fan or load change before assuming electronics failure.
Prove motor/cable boundary
Inspect terminals and perform site-approved motor/cable insulation checks with the drive isolated.
Review parameters
Compare motor data, current limit, acceleration and control mode with the real machine.
Escalate to output stage
If evidence points inside the drive, check IGBT/static output and driver/current-sense path before replacing modules.
Stop conditions
- Motor/cable insulation is not proven
- Trip persists with unsafe test setup
- Power module was recently replaced
- Qualified discharge procedure is unavailable
Linked records
The drive has detected current beyond the permitted boundary. The first split is mechanical load, motor/cable condition, acceleration/current-limit setup and output-stage evidence.
The route begins at output cable, motor insulation, output-connected devices and the inverter power stage. It should not be treated as a keypad or control-terminal fault.
Routes OCF and SCF evidence through motor cable, motor insulation, output terminals, optional output devices, IGBT bridge, current detection and gate-driver integrity.